Baumfolder BAUM20: Pile Folder 1st Station (from 1999 thru 20 Bedienungsanleitung

PAGE 1 TP10243-1BAUM 20201ST STATION FOLDER W/PILE FEEDINSTRUCTION MANUAL©Bau

TP10243-1 PAGE 101.3 Tapping the TransformerPass the power cable through the strain relief and thehole provided in the control box. Connect the power

PAGE 11 TP10243-1OPERATOR CONTROLSThe main operator control panel (Figure 8)

TP10243-1 PAGE 121.0 Control Panel BAN-5Figure 1. Control Panel.1.1 Displays01) Large DisplayEight digit multi use display composed of 7-segment LED

PAGE 13 TP10243-11.4 Keypad Buttons with Selection Indicators18) Show Output

TP10243-1 PAGE 142.1.1 Machine Setup ParametersTable 1. Machine Setup Parameter ListP00: Input FactorEach sheet sensed by the Sheet count sensor is

PAGE 15 TP10243-12.1.3 Machine Setup ParametersTable 3. Machine Setup Param

TP10243-1 PAGE 16P28: Serial Output TypeThis selection, in maintenance mode, shows selectedserial output type.2.1.4 Diagnostic ParametersTable 4. Mach

PAGE 17 TP10243-12.1.6 Machine UsageStatus ParametersTable 6. Machine Usage S

TP10243-1 PAGE 18Batching Time AdjustmentThe batching time adjustments allow the user to selectthe time duration associated with the currently selecte

PAGE 19 TP10243-1Table 10. Suction Mode SymbolsTable 11. Suction Length Func

TP10243-1 PAGE 2WARNING Do not operate this machine without all guarding in place. Do not make adjustments or perform maintenance on this machine wi

TP10243-1 PAGE 202.7 Production ModeEnter Run Mode and Select Large Display ContentThese keys do not operate as mode select keys incounter setup. In

PAGE 21 TP10243-1Reset FunctionPressing and holding this key will result in a

TP10243-1 PAGE 224.0 Process Variables Definitions4.1 Total Input CountTotal Input Count increments by the factor setting eachtime an input is receive

PAGE 23 TP10243-15.3 Batch Output TimeThis parameter, accessible in the Batc

TP10243-1 PAGE 246.0 System Messages and Run Messages6.1 Power-Up Fault MessagesMessages that are displayed during power on self-test. If PLC System

PAGE 25 TP10243-16.2 Run Time Fault MessagesRun time fault messages are only

TP10243-1 PAGE 266.3 Machine Run Error MessagesMachine Run Error Messages help the operator to indicate a production problem.ENGLISH GERMAN CODES TYPE

PAGE 27 TP10243-1PILE FEEDER OPERATION1.0 Loading the Pile FeederSet the rig

TP10243-1 PAGE 281.3 FRONT BLOW TUBE SETTINGSThe front blow consists of two tubes (Figure 13-1 & 2and Figure 15-1 & 2) instead of the traditi

PAGE 29 TP10243-1Figure 18REGISTER OPERATION Use the fluted knob (Figure

PAGE 3 TP10243-1CONTENTSDESCRIPTION PAGEI.) Safety ...

TP10243-1 PAGE 30Figure 21BAUMSET ADJUSTMENT1.0 Adjustment of Folding Rollers Folding accuracy is determined largely by preciseadjustment of the

PAGE 31 TP10243-1SETTING OF FOLD PLATESNOTE:Check the symbols on the fold pla

TP10243-1 PAGE 32Check that the adjustment screws (26-4) are in contact withthe support rail (26-5) on both sides. The basic position is marked by

PAGE 33 TP10243-1SCORING/SLITTING/PERFORATING Your new folder is capable

TP10243-1 PAGE 341.3 Slitting (Cutting) Sheets Folders may be used to cut folded or flat sheets apart.Two or more cuts may be made if duplicate s

PAGE 35 TP10243-11.5 Trimming a Strip from Center of Sheet Figure 34 sho

TP10243-1 PAGE 36LUBRICATION/MAINTENANCEPile FeederVacuum Solenoid Valve The vacuum at the suction wheel is controlled by asolenoid valve (Figure 35).

PAGE 37 TP10243-1TECHNICAL SPECIFICATIONSBAUM 2020Maximum sheet size 20.5&qu

TP10243-1 PAGE 38TROUBLESHOOTINGPROBLEM CAUSE REMEDYSheets stick together Inadequate ink drying, cut Fan out thoroughly whenparticularly along sides.

PAGE 39 TP10243-1TROUBLESHOOTING - continuedPROBLEM CAUSE REMEDYSheets fails

TP10243-1 PAGE 4CONTENTSDESCRIPTION PAGEIX.) Pile Feeder Operation ...

TP10243-1 PAGE 40screws for the slitter shaft accessories facing out, so youdon't have to turn the shafts to get to the screws.OPERATING TIPSSetu

PAGE 41 TP10243-1Fixing Crooked Perforations If misaligned perforations a

TP10243-1 PAGE 42Principles of Mechanical FoldingThe buckle folding principle In buckle folding, each station consists of three rollersand a buck

PAGE 43 TP10243-1IMPOSITIONS18 MOSTPOPULAR FOLDS12345MAINDRIVEFOLD PAN #1FOLD

TP10243-1 PAGE 44On a buckle folder, the sheet is laid flat on a register table and then enters the fold pan assemblywhere it comes to a stop against

PAGE 45 TP10243-1MANUAL USAGEUse this manual when you need to know how to set

TP10243-1 PAGE 46TYPICAL LAYOUT ANDSHEET ORIENTATIONEach numbered Imposition Blockin this manual contains:A. Imposition TitleB. Fold Pans UsedC. Sheet

PAGE 47 TP10243-112346512346578123465784-PAGEParallel: 1May be folded two orm

TP10243-1 PAGE 4812BCCB7891043651211111291043216598ABBCCA1234657812346578346512788-PAGE, TWO RIGHTANGLE OBLONGParallel: 18-Page: 178-PAGE, RIGHTANGL

PAGE 49 TP10243-1123465781112910141315161234782221181765111291014131516232419

PAGE 5 TP10243-1List of TablesDESCRIPTION PAGETable 1. Machine Setup Paramet

TP10243-1 PAGE 50Baumfolder has authorized dealers located through-out the United States.Call toll free, 1-800/543-6107 for parts or thenumber of yo

TP10243-1 PAGE 6SAFETY FIRSTYour new Baum paper folding machine has been designedin accordance with the latest safety specifications. Thewarning and

PAGE 7 TP10243-1WARNING LABELSWARNINGGUARD MISSINGDO NOT OPERATE50944WARNINGG

TP10243-1 PAGE 8INTRODUCTION OVERVIEWThe 1st station [parallel] folder with pile feedercontains the following main components (Figure 1):1. Pile Feede

PAGE 9 TP10243-1ELECTRICAL CONNECTIONS1.0 Wiring the Pump (2020 / 3 phase)Con