Baumfolder BAUM15: Pile Folder 1st Station (from 2005 on) Bedienungsanleitung

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PAGE 1 TP10290-2
BAUM 2015
1ST STATION FOLDER W/PILE FEED
INSTRUCTION MANUAL
©Baumfolder Corp., 1999 Printed in U.S.A. TP10290-2
BAUMFOLDER
Seitenansicht 0
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Inhaltsverzeichnis

Seite 1 - BAUMFOLDER

PAGE 1 TP10290-2BAUM 20151ST STATION FOLDER W/PILE FEEDINSTRUCTION MANUAL©Bau

Seite 2 - FOLDER IDENTIFICATION

TP10290-2 PAGE 10OPERATOR CONTROLSThe main operator control panel (Figure 8) is located atthe pile feeder. See the "Control Panel" section f

Seite 3 - CONTENTS

PAGE 11 TP10290-21.0 Control Panel BAN-5Figure 1. Control Panel.1.1 Displays

Seite 4

TP10290-2 PAGE 121.4 Keypad Buttons with Selection Indicators18) Show Output Count19) Show Batch Count and Number of Batches20) Show Current Rate21)

Seite 5 - List of Tables

PAGE 13 TP10290-22.1.1 Machine Setup ParametersTable 1. Machine Setup Param

Seite 6 - Additional Notes:

TP10290-2 PAGE 142.1.3 Machine Setup ParametersTable 3. Machine Setup Parameter ListP20: Units of MeasurementThis selection specifies the unit of me

Seite 7

PAGE 15 TP10290-2P28: Serial Output TypeThis selection, in maintenance mode,

Seite 8 - SQUARING THE MACHINE

TP10290-2 PAGE 162.1.6 Machine UsageStatus ParametersTable 6. Machine Usage Status Parameter ListP50: Power On TimeThis selection shows the time in 1/

Seite 9

PAGE 17 TP10290-2Batching Time AdjustmentThe batching time adjustments allow

Seite 10 - DELIVERY

TP10290-2 PAGE 18Table 10. Suction Mode SymbolsTable 11. Suction Length FunctionTWT-180 ModeLeading Edge ControlLeading and Trailing Edge Control+++I

Seite 11 - 1.0 Control Panel BAN-5

PAGE 19 TP10290-22.7 Production ModeEnter Run Mode and Select Large Display C

Seite 12 - 2.0 Run Mode Functions

TP10290-2 PAGE 2WARNING• Do not operate this machine without all guarding in place.• Do not make adjustments or perform maintenance on this machine wi

Seite 13 - P13: Job Make Ready Time

TP10290-2 PAGE 20Reset FunctionPressing and holding this key will result in a resetfunction being activated after a 5-second countdown. Thefunction i

Seite 14

PAGE 21 TP10290-24.0 Process Variables Definitions4.1 Total Input CountTotal

Seite 15 - 2.1.5 Future Features

TP10290-2 PAGE 225.3 Batch Output TimeThis parameter, accessible in the Batch Setup mode,specifies the output duration or delay that will be used whe

Seite 16 - 2.2 Counter Setup Mode

PAGE 23 TP10290-26.0 System Messages and Run Messages6.1 Power-Up Fault Messa

Seite 17 - Single Sheet mode

TP10290-2 PAGE 246.2 Run Time Fault MessagesRun time fault messages are only displayed when the unit is in Run mode. Fault errors can still occur, but

Seite 18 - Leading Edge Control

PAGE 25 TP10290-26.3 Machine Run Error MessagesMachine Run Error Messages hel

Seite 19 - 2.6 Network Job Mode

TP10290-2 PAGE 26PILE FEEDER OPERATION1.0 Loading the Pile FeederSet the right hand side guide (Figure 11-1) to half thesheet using the scale (11-2).

Seite 20 - Reset Function

PAGE 27 TP10290-21.3 FRONT BLOW TUBE SETTINGSThe front blow consists of two

Seite 21 - 4.5 Current Rate

TP10290-2 PAGE 28Figure 18REGISTER OPERATION Use the fluted knob (Figure 19-1) to slide the side guide(19-2) with the marble holder (19-3) to the

Seite 22 - 5.6 Suction Length

PAGE 29 TP10290-2Figure 21BAUMSET ADJUSTMENT1.0 Adjustment of Folding Roller

Seite 23 - 6.1 Power-Up Fault Messages

PAGE 3 TP10290-2CONTENTSDESCRIPTION PAGEI.) Safety ...

Seite 24 - 6.2 Run Time Fault Messages

TP10290-2 PAGE 30SETTING OF FOLD PLATESNOTE:Check the symbols on the fold plate stop (Figure 23-1) forinstallation of the fold plate swing deflectors

Seite 25

PAGE 31 TP10290-2Check that the adjustment screws (26-4) are in contact witht

Seite 26 - PILE FEEDER OPERATION

TP10290-2 PAGE 32SCORING/SLITTING/PERFORATING Your new folder is capable of many different applicationsthat compliment the folding performance and

Seite 27 - 1.4 Vacuum Wheel

PAGE 33 TP10290-2so that the fold is made with, rather than against thescorin

Seite 28 - REGISTER OPERATION

TP10290-2 PAGE 341.3 Slitting (Cutting) Sheets Folders may be used to cut folded or flat sheets apart.The general set up for blades and collars i

Seite 29 - BAUMSET ADJUSTMENT

PAGE 35 TP10290-21.4 Trimming Edges of Booklets Figure 38 shows the setu

Seite 30 - SETTING OF SHEET DEFLECTORS

TP10290-2 PAGE 36LUBRICATION/MAINTENANCEPile FeederVacuum Solenoid Valve The vacuum at the suction wheel is controlled by asolenoid valve (Figure 40).

Seite 31 - STACKER (DELIVERY)

PAGE 37 TP10290-2TECHNICAL SPECIFICATIONSBAUM 2015Maximum sheet size 15"

Seite 32 - SCORING/SLITTING/PERFORATING

TP10290-2 PAGE 38TROUBLESHOOTINGPROBLEM CAUSE REMEDYSheets stick together Inadequate ink drying, cut Fan out thoroughly whenparticularly along sides.

Seite 33 - Perforator Blades

PAGE 39 TP10290-2TROUBLESHOOTING - continuedPROBLEM CAUSE REMEDYSheets fails

Seite 34 - Slitter Blades

TP10290-2 PAGE 4CONTENTSDESCRIPTION PAGEIX.) Pile Feeder Operation ...

Seite 35

TP10290-2 PAGE 40screws for the slitter shaft accessories facing out, so youdon't have to turn the shafts to get to the screws.OPERATING TIPSSetu

Seite 36 - LUBRICATION/MAINTENANCE

PAGE 41 TP10290-2Fixing Crooked Perforations If misaligned perforations a

Seite 37 - ACCESSORIES

TP10290-2 PAGE 42Principles of Mechanical FoldingThe buckle folding principle In buckle folding, each station consists of three rollersand a buck

Seite 38 - TROUBLESHOOTING

PAGE 43 TP10290-2IMPOSITIONS18 MOSTPOPULAR FOLDS12345MAINDRIVEFOLD PAN #1FOLD

Seite 39 - TROUBLESHOOTING - continued

TP10290-2 PAGE 44On a buckle folder, the sheet is laid flat on a register table and then enters the fold pan assemblywhere it comes to a stop against

Seite 40 - TIPS FOR FOLDING

PAGE 45 TP10290-2MANUAL USAGEUse this manual when you need to know how to set

Seite 41 - Bottom Plate Lip Adjustment

TP10290-2 PAGE 46TYPICAL LAYOUT ANDSHEET ORIENTATIONEach numbered Imposition Blockin this manual contains:A. Imposition TitleB. Fold Pans UsedC. Sheet

Seite 42 - The buckle folding principle

PAGE 47 TP10290-212346512346578123465784-PAGEParallel: 1May be folded two orm

Seite 43 - IMPOSITIONS

TP10290-2 PAGE 4812BCCB7891043651211111291043216598ABBCCA1234657812346578346512788-PAGE, TWO RIGHTANGLE OBLONGParallel: 18-Page: 178-PAGE, RIGHTANGL

Seite 44 - TP10290-2 PAGE 44

PAGE 49 TP10290-2123465781112910141315161234782221181765111291014131516232419

Seite 45 - MANUAL USAGE

PAGE 5 TP10290-2List of TablesDESCRIPTION PAGETable 1. Machine Setup Paramet

Seite 46 - TP10290-2 PAGE 46

TP10290-2 PAGE 50Baumfolder has authorized dealers located through-out the United States.Call toll free, 1-800/543-6107 for parts or thenumber of yo

Seite 47

TP10290-2 PAGE 6SAFETY FIRSTYour new Baum paper folding machine has been designedin accordance with the latest safety specifications. Thewarning and

Seite 48

PAGE 7 TP10290-2WARNING LABELSWARNING LABELSWARNING LABELSWARNING LABELSWARNI

Seite 49

TP10290-2 PAGE 8INTRODUCTION OVERVIEWThe 1st station [parallel] folder with pile feedercontains the following main components (Figure 1):1. Pile Feede

Seite 50

PAGE 9 TP10290-2ELECTRICAL CONNECTIONS1.0 Wiring the Pump (2015 / 1 phase)Con

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